Comparing green Machining and clean technology based Machining for tool wear reduction in Machining SAE 1045 steel

The shafts of machines and motors are manufactured in Lathe and precision shaft machining requires costly cooling
methods like Minimum Quantity Liquid coolant, cryogenic cooling or high-cost artificial coolant. On other hand some
soft requires CNC machining for meeting the requirements. The machinability performance can be measured with
respect to tool wear. If tool wear increases its affects surface quality. Here used coconut oil or waste coconut oil
(WCCO) with Nanoparticles of Acidum Boricum for machining the precision shaft and measured tool wear responses to
measure and optimize the machining performance. The conventional green machining and proposed nanofluid
machining with proposed nanofluid performance compared. Taguchi L16 experimental deign employed with three
factors varied at four levels. Cutting Vel. (40, 90, 140 and 190 m/min), Tool Feed (0.05, 0.10, 0.15 and 0.20 mm/rev) and The PVD coated insert used with Nose Radius (0.30, 0.60, 0.90 and 1.20 mm). The observation of both group of
experiments statistically tested with independent samples test. The proposed method outperformed. Secondly the
process parameters optimized with Taguchi analysis and further analyzed. Thirdly the mathematical model developed
with ANOVA. This investigation focusses a passive technique of improving the flood cooling by use of biodegradable
nanofluid as well as aimed to support the clean technology by identifying further use of WCCO